TPEE: Transforming the Landscape of Automotive Component Design
Time of issue:2025-05-12 10:33
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TPEE (Thermoplastic Polyester Elastomer) has carved out a niche in the automotive industry, thanks to its remarkable performance attributes. Here are some real - world application examples that showcase its versatility:
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Engine Intake Manifolds: These are commonly produced using 3 - D or negative - pressure blow molding techniques. TPEE's ease of installation and processing makes it a top choice for manufacturing this crucial component. Blow molding streamlines production by reducing the number of parts and simplifying assembly, while also cutting costs compared to traditional rubber - based solutions.
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Drive Shaft Dust Covers: When pitted against neoprene, TPEE polyester elastomers shine with several key advantages. They slash weight by 50%, cut the molding cycle time by 90%, offer outstanding chemical and fatigue resistance, have a low centrifugal expansion rate, are recyclable, and resist ozone damage effectively.
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Airbag Housings: High - performance TPEE grades are a go - to for airbag housing applications. They maintain the required rigidity across a wide temperature range from - 35°C to 85°C. During airbag deployment, there's no risk of bursting or fragmentation, ensuring the system stays securely in place. These housings can withstand frontal impacts, have a 15 - year lifespan, and can even be spray - painted without compromising functionality.
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Automotive Fuel Vapor Tubes: With its excellent chemical resistance and minimal fuel permeability, TPEE is ideal for fuel vapor tubes. Specific TPEE formulations effectively prevent fuel leaks and vapor seepage, safeguarding both the environment and vehicle performance.
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Hydraulic Tubes: In hydraulic tube applications, TPEE is often used for the inner layer of reinforced tubes. Its exceptional oil resistance translates to a service life of nearly six years. Even in operating temperatures between 60 - 80°C, it easily meets the SAE100R7 standard, ensuring reliable performance under pressure.
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Inflatable Tubes: TPEE outperforms materials like PA11 and TPU in terms of pressure resistance, creep resistance, and spiral resilience. This makes it the material of choice for inflatable spiral tubes, which need to endure repeated inflation and deflation cycles without deforming.
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Pneumatic Brake Tubes: For trucks relying on pneumatic braking systems, TPEE - made brake tubes are a trusted option. They comply with the ISO7628 standard and offer excellent pressure and weather resistance, delivering consistent braking performance in the toughest conditions.
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Plug Caps and Sealing Caps: TPEE products excel in protecting automotive structural components from corrosion. Their superior chemical and weather resistance gives them a longer service life compared to other elastomers, providing reliable protection against the elements.
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Automotive Satellite Antenna Clamps: TPEE strikes the perfect balance between toughness and strength. Its flexibility keeps the product looking good even in sub - zero temperatures, while its robust mechanical properties ensure long - term durability. Manufactured via extrusion, these clamps hold satellite antennas firmly in place, eliminating vibrations during transit.
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Suspension System Components: In vehicle suspension setups, TPEE plays a key role in vibration dampening, enhancing ride comfort and stability. Whether used in shock - absorbing parts or bushings, it can handle significant pressure and impacts, providing essential cushioning for a smooth drive.
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