PSU vs PPSU vs PC for Reusable Medical Devices and Food-Contact Parts: A Sterilization Specification Guide
Time of issue:2026-09-21 09:00
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PSU vs PPSU vs PC for Reusable Medical Devices and Food-Contact Parts: A Sterilization Specification Guide
Match the polymer to the sterilisation cycle - then to the budget

For reusable medical and food-contact parts, the first specification question is not stiffness or clarity but how many sterilisation cycles the part must survive. We manufacture PSU and PPSU in transparent natural, glass-fibre, mineral, flame-retardant and UV grades, and the cycle count decides which family a buyer should be quoting at all.
Steam autoclave duty: PPSU leads
At 134 °C steam cycles PPSU is the benchmark: it retains transparency and impact strength beyond a thousand autoclave cycles, resists hydrolysis and shrugs off the lipids and disinfectants used in hospitals. Polycarbonate yellows, embrittles and stress-cracks under repeated steam, so its role shrinks to lightly sterilised or dry-heat parts.
PSU: the balanced middle
PSU carries several hundred steam cycles with stable clarity, offers higher rigidity than PPSU and sits meaningfully below it in cost. It is the workhorse for instrument trays, dental components and food-service sight glasses where cycle counts are moderate and budget discipline matters.

Figure 1. PSU and PPSU device components loaded for a 134 °C steam sterilisation cycle.
Food contact and documentation
For direct food contact and baby-care, PPSU is our default recommendation: a BPA-free monomer system with FDA and LFGB documentation. PSU serves indirect contact and equipment parts with matching declarations, and both families ship with ISO 10993 support data for medical validation teams.
Table 1. Sterilisation-driven selection
Property | PPSU | PSU | PC |
134 °C steam cycles | 1000+ | 200-500 | Limited, yellowing |
Notched impact | Excellent | High | Moderate |
Hydrolysis resistance | Excellent | Very good | Weak |
Relative cost | Highest | Medium | Lowest |
Work with the manufacturer DOWREN manufactures and exports TPV, TPE, TPU and TPEE plus engineering plastics including PEEK, PSU/PPSU, PPS, LCP, PPA and PMMA to customers in over 40 countries. Share your application and target specification: we will recommend a grade, provide datasheet, COA and compliance documents, and arrange samples for moulding or extrusion trials. Reach us at www.dowren.com. |
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